Case Work on Viragos

Have It Done Right

This one makes me a little nervous as it involves the back-and-forth shipping of empty cases: bulky and fragile. Be sure to empty all fittings and just send in the basre aluminum with the cast-in iron parts. Bolt them securely together. Lay multiple layers of bubble wrap around them. Fill with styrofoam "peanuts" or expanding foam. Anything that must be removed or scraped off on our end will incur more costs to you -- if you expect to get them back.

What we'll do:

Chemical dip (unless you ask us to skip it) to strip all grease and dirt. Blasting with several grades of beads, ending with walnut shells. All oil passages will be blocked at this stage. Optionally, we'll powder-coat black or silver inside; your choice outside. Your main bearing bores will be hard chromed down to 90mm ID and the 6308 bearings of your choice will be seated. Bearings that have oiling channels and oil holes could have passages bored into the transmission feed lines in order to make sure that there is no starvation problems as stock these bearings are fed by splash. Case spigots bored to appropriate girth for your application. We'll look into a maximum bore cut with snug-fit aluminum rings for smaller sizes included. All potential obstacles to long stroke cranks will be fly cut off; all iffy protrusions. New dowels for oil passages and a plugged tap hole for those that want to run an oil cooler from near the pressure release, rather than off the filter cover.

That's all that comes to mind at the moment. No prices set. Reckon on $65 each way on shipping. I must get quotes on plating and powder coating and prices on various bearings. All of these procedures take place elsewhere. Before you ask, do NOT ship complete engines for us to build. This location is not zoned for it. And we can't afford to farm it out. Shipping and transportation add up and no matter how good of friends we are with third parties, they won't work for free.

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A little something special for the 700 and 750 crowd: clean 700 heads still sporting the Yamaha grey paint (for the 750 this bumps compression from 9:1 to 10.2:1); 3-angle valve jobs; rehabilitated used valves culled fom piles of those that could not be re-used; Viton valve guide seals; usable adjusters; jam nuts that aren't rounded off, and quality bearings to replace those stupid aluminum bushings on the drive-side of the cams. The size of the intake ports is sufficient to accomidate either TM34 flat-slides, or VM34 round-slide carburetors, so there is no need to fiddle with them. The ports and combustion chambers will be blasted to remove carbon. Reckon on $300 exchange if you send me 700 heads. It's $425 outright if you have a 750; I don't want your old heads. I've found that the exhaust valve for the 920/1000/1100 fits on these seats and it is 2mm larger. If you would like to run these valves, the port must be enlarged slightly where it meets the seat. No premium for the valves, but the labor raises your total by $50. If you want the intakes expanded to fit a TM38 or a VM38 and polishing the exhaust ports, figure on another $100 .